Engineered for vertical optimization in modern facilities. Features structural steel sections designed to resist deflection under maximum load capacity limits.
Singapore operates as one of the world's most critical maritime and aviation logistics hubs. With land space at a premium, industrial storage solutions must maximize vertical capabilities without compromising structural safety. Major logistics developments, such as the Tuas Megaport, the Changi Logistics Territory, and Jurong Innovation District, require racking systems engineered to exact parameters. High-density storage facilities face a unique combination of high relative humidity (averaging over 80% year-round) and strict local civil engineering and building regulatory standards.
For these demanding environments, standard residential or light commercial racking is insufficient. The threshold of 800KG load capacity per layer represents the structural boundary between light-duty shelving and high-capacity industrial racking. At 800KG per shelf level, systems are subject to significant static and dynamic stresses. A system failure in a high-density, multi-tier layout can disrupt supply chain timelines and compromise worker safety.
Industrial storage units built for 800KG loads depend on cold-rolled steel properties. Standard systems utilize Q235B or Q345B grade carbon structural steel. Selecting the steel grade determines the yield strength limit:
Roll-forming manufacturing lines are essential for maintaining tolerances. Cold-rolled steel coils are fed through multi-station automated roll-forming machines to create precise profile geometries. The design of upright columns—often featuring a combination of return flanges and stiffening ribs—increases the moment of inertia, preventing premature torsional-flexural buckling under axial compression.
The following configurations represent our specialized 800KG capacity models, designed to meet diverse layout requirements—from deep-reach warehouse applications to adjustable-height logistics setups.
Singapore's location demands rigorous corrosion prevention. Atmospheric salinity combined with indoor relative humidity levels exceeding 75% accelerate oxidation on standard steel surfaces. The electrochemical conversion of iron to iron oxide (rust) compromises the load-bearing integrity of 800KG racking systems, increasing risk over time.
To combat this, the manufacturing process at Ningbo Shibang employs a multi-tier protective strategy. The steel is processed through automated cleaning systems to remove mill scale and oil residues. A zinc phosphate pre-treatment layer is then applied to enhance paint adhesion and provide secondary barrier protection.
Our standard coating application utilizes electrostatic spray deposition of thermosetting powder. The components are then cured in automated continuous ovens at temperatures between 180°C and 200°C. This cross-links the polymer chains, resulting in a durable, impact-resistant finish with a minimum thickness of 60 to 80 microns. This barrier resists scratches, chemical exposure, and humidity-induced degradation.
For high-humidity cold storage facilities, pre-galvanized or hot-dip galvanized coating processes are recommended. Coating weights ranging from Z120 to Z275 provide sacrificial cathodic protection. Even if the steel is scratched during forklift operations, the surrounding zinc layer corrodes preferentially, maintaining the integrity of the underlying structural steel.
Ningbo Shibang Storage Rack Co., Ltd. operates a 32,000 m² automated manufacturing facility. Our production processes are designed to produce structural components that meet European EN, American RMI, and Singapore local standards.
Deploying heavy-duty racking in Singapore requires strict adherence to local regulatory frameworks. The Building and Construction Authority (BCA) and the Singapore Civil Defence Force (SCDF) govern warehouse installations. Failure to comply can result in structural inspection failures, project delays, or fines.
Under BCA regulations, racking installations exceeding 4 meters in height, or carrying heavy dynamic loads, require structural approval. A local Professional Engineer (PE) must review structural calculations, including seismic analysis, wind loading (for outdoor racking), and floor slab load-bearing capacities. Ningbo Shibang supports this process by providing raw material certificates, load test reports (in accordance with FEM 10.2.02 or RMI guidelines), and detailed component engineering drawings.
The SCDF Fire Code regulates rack configurations to ensure effective fire suppression. High-pile storage configurations require specialized layout considerations:
Singapore Standard SS 567 (formerly CP 90) provides guidelines for the design, operation, and maintenance of steel storage racking. Compliance requires permanent weight capacity plaques to be displayed on all racking systems. These plaques must clearly state the maximum load capacity per shelf level (e.g., 800KG) and the maximum load capacity per bay.
Explore our complete catalog of industrial shelving systems, designed to handle 800KG per layer. These options feature customizable sizes and corrosion-resistant finishes.
Established in 2016, Ningbo Shibang Storage Rack Co., Ltd. is an enterprise specializing in the design, manufacture, and global distribution of heavy-duty industrial warehouse racking systems. Spanning a modern manufacturing facility of 32,000 m², our company has accumulated 12 years of industry experience and 8 years of direct export expertise, serving global clients with total annual export revenue reaching $18 million.
Quality and structural integrity are core to our manufacturing philosophy. Backed by a quality control team of 35 QA/QC inspectors, we implement multi-stage quality assurance processes, including Ultrasonic Testing (UT) for weld seams, load-bearing stress analysis, coating thickness verification, and raw material tensile testing.
Operating with a global logistics setup, our primary markets cover North America, Western Europe, Southeast Asia, and Australia. To maintain production cycles and raw material supply, we partner with over 850 supply chain vendors. Our client portfolio spans 3PL logistics providers, automated distribution centers, retail mega-warehouses, and heavy manufacturing facilities.
Our in-house R&D department boasts 22 structural and mechanical engineers. Through technical capability and advanced OEM/ODM versatility, we offer extensive customization options, including tailored load capacities, custom powder-coating colors, seismically engineered beam profiles, and modular height configurations. Demonstrating our commitment to evolving market needs, we launched 140 new products and optimized structural components over the past year alone.
Answers to common structural engineering, local compliance, and custom design queries for Singaporean procurement managers.
Shibang Rack
